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Large-Volume Production Self Cleaning Plastic Granules Making Machine

Automatic exhaust, automatic filling

Imported machine punching and high number filtering

Applicable to: PP, PE, ABS, PS, PVC, PA and other plastic granulation, aluminum-plastic panels, extruded panels and other filtration systems

 
Availability:
Quantity:

Automatic exhaust, automatic filling

Imported machine punching and high number filtering

Applicable to: PP, PE, ABS, PS, PVC, PA and other plastic granulation, aluminum-plastic panels, extruded panels and other filtration systems


1. Why choose Xiesheng Motor products?

Factory Director Ge from Changzhou, Jiangsu Province is engaged in crushing and granulating PP aluminum-plastic composite panels. There are many impurities in the raw materials. The master-sub granulator uses a traditional plate screen changer. One granulation production line requires four people to operate, and the workers The working hours are long and the efficiency is low. It turns out that the waste material has a lot of impurities. The screen needs to be changed every 5 minutes on average. One person must be dedicated to operating the screen changer. Moreover, a lot of waste is generated when changing screens, resulting in a loss of 10% of daily output. After adopting the wireless filter, the number of operators was reduced from 4 to 3, the screen replacement waste was reduced, the daily output was increased, and the cost of mesh consumption was also reduced by about 30%, which greatly improved the overall production efficiency. improve.Zhangjiagang Xiesheng's products will not make an issue of price based on cutting corners or shoddy manufacturing. Comparing the netless mold heads made by Xie Sheng purely based on price basically fails to reflect its value.

Netless die head, commonly used specifications are delivered within 3 days. Enjoy the convenience that the netless die head brings to you immediately.

1. A prominent advantage of the meshless die head is that the micropores of the meshless filter group of the filter plate correspond to one large hole of the supporting porous plate, ensuring a complete filtration area;

2. The heating rod installation hole is processed by special deep-hole drilling equipment (most colleagues use ordinary drilling machines). The inner hole is smooth, the contact area with the heating rod is large, the heat is evenly dissipated, and the heating rod is not easily damaged;

3. Due to the large sales volume, the commonly used 300, 350, and 400 models are in stock all year round and the delivery is timely.


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2. Product advantages


In most recycling and granulation companies, the granulator uses a traditional plate screen changer. Due to the characteristics of waste plastics (a lot of impurities), the screen needs to be changed every 5-10 minutes on average, and it must be operated by a dedicated person because of the impurities. A lot, and a lot of waste is generated when changing screens, causing a loss of more than 10% of daily output. The advantages we bring by replacing our customers' traditional screen changers with screenless filters are;


(1) Save labor. The number of operators on a production line can be reduced by one person, and the labor intensity of workers can be reduced a lot.


(2) High output value, reduced screen changing waste, and daily output increased by more than 10%.


(3) Low consumption, the consumption cost of mesh can be reduced by more than 30%


FILTER FACTORY1734073622856

3.Technical parameters:


Model 300/350/400/500


Screen size Φ300/Φ350/Φ400/Φ500


Screen mesh number: 20, 30, 40, 50, 60, 70, 80, 100


Applicable extruder Φ150-Φ160/Φ170-Φ180/Φ190-Φ200/Φ200-Φ210


Suitable for PP, PE, ABS, PS, PVC, PA and other plastic granulation, aluminum-plastic panels, extruded panels and other filtration systems


Output per hour 200-300kg/300-450kg/450-700kg/850-1000kg/900-1500kg


Motor power 1.5/3.0kw



4. Functional features:


When working, the production melt material with impurities is extruded through the sieve plate with fine holes (there are tens of millions of pores on the sieve plate. The diameter and size of the filter holes are determined according to various filter specifications and user requirements. (number), there is a continuously rotating scraper on the feed surface of the sieve plate. Its function is to immediately scrape out the filtered impurities from the sieve plate, allowing the impurities to be concentrated and discharged into the sewage system below to achieve the purpose of filtration. The sieve plate is drilled with holes by a laser machine, which is wear-resistant and pressure-resistant, and has high accuracy. The blade is made of hard metal embedded welding and can effectively cooperate with the stencil. This equipment saves electricity, saves wire mesh, environmental protection, saves plastic, increases output, increases plasticization, and reduces manual labor. It provides new energy-saving effects for every artificial pelletizing company and provides a must-have core technology for extrusion equipment companies.


5. Product technical performance


(1) The filter plate and the slag discharge rotor have been precision ground by surface grinding, with a hardness of up to 65 degrees, ensuring fitting accuracy and extending service life.


(2) The material is good, the heat treatment is complete, and the scientific and reasonable sealing structure prevents material leakage.


(3) The extra large hinge opening method is convenient and fast, saving time for opening and cleaning. It only takes skilled workers one hour to replace the filter plate and slag removal rotor.


(4) Flanges can be equipped according to the specific conditions of customer equipment to facilitate connection. The discharge port can also be customized according to customer equipment requirements.


6. Service commitment:


Pre-sales service: According to the actual situation of the customer, formulate appropriate equipment plans for the customer and provide technical consultation;


In-sale service: In accordance with the contract, complete equipment production and manufacturing on time with quality and quantity guaranteed, and complete trial operation in the factory;


After-sales service: Provide on-site guidance on installation at the customer’s request, debug the equipment to normal production and conduct usage and maintenance training for operators;


Quality assurance: Except for wearing parts, if parts need to be replaced during the warranty period (except consumables), they will be replaced free of charge; if parts need to be replaced after the warranty period, only the cost of the parts will be charged.


Fully Automatic Scraping Pelletizer Melt Filter Without Screen Mesh

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Pelletizer Filter without screen Mesh

Benifits of this kind of melt filter
1)No Consumables-screen mesh
2) greatly improve the plasticizing
3)easy operation
4) meet the high yield plastic recycling granulator, high output

Technical Parameter
[Material of Screen Plate] Imported special die steel, with hardness of 800 HV by surface heating treatment,
[Material of Scraper] Germany H13, cemented carbide welding
[Material of Box] 55# steel casting
[Reducer] harden teeth or cycloidal-pin wheel
[Motor Power] 1.5-2.2kw
[Electric Box] Discharging and heating 1 zone, control by drive motor


Application of this kind of melt filter
This kind of melt filter mainly used on the waste plastic recycling granulator, it is used as the coarse filter(the first step of filtration), usually it is used combination  with our other types hydraulic screen changer, such as the plate type hydraulic screen changer, double piston screen changer and so on.


Shortage of this kind of melt filter
Since this kind of melt filter is now very popular in the field of plastic recycling pelletizing, it's usually used for the  first step to filter the coarse impurities
it's limited by its structure, there is no screen mesh, and only many small hole on the filter plate, and a scraper discharge the impurities, so the filter fineness(filtration precision) is less than 60 meshes, which means this kind of melt filter can discharge the impurities bigger than  dia  300um.

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Optional choice

· Adpters

· support stands

· down stream equipments: suach as Gmach screen changer and melt pump

· filter mesh/screen

· vacuum cleaning furnace



Commissioning

We provide the operation manual for customers to gudie to install the screen changer, and at the requirement of user, salers should send technician to install and commissioning the die at site of Buyers, expenses of the trip should be borne by Buyers.


After-sales service

12 months with proper operation by user, all the spare parts shall be replaced free of charge under guarantee period, fee for transportation and packing will be borne by users.

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 E-mail:  gong510825@163.com
 Address: No. 17, Changxing Road, Zhangjiagang, Suzhou ,China
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